The 99095 Color & Fan Flow Sensor is a versatile sensor designed for detecting both color and air flow, making it an essential component in various testing and monitoring systems.
Color Detection: Capable of identifying and differentiating colors with high accuracy, providing real-time feedback for automated systems.
Fan Flow Sensing: Monitors airflow generated by fans, ensuring proper cooling or ventilation in electronic systems and other applications.
High Sensitivity: Provides precise measurement of air flow, detecting even slight variations in fan speed and performance.
Versatile Applications: Suitable for use in BMS systems, automated testing environments, and cooling system monitoring.
Reliable Performance: Ensures consistent detection and reporting for enhanced operational stability and efficiency in various electronic applications.

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The 99097 Communication Adapter is designed for efficient testing and calibration of Battery Management System (BMS) boards, providing reliable and streamlined communication.
TI Management Chip Test: Supports testing of Texas Instruments’ BMS chips.
Multi-Channel Operation: Simultaneously burn-in and calibrate up to 4 BMS boards, improving efficiency and reducing testing time.
12C Data Writing and Checking: Enables precise writing and verification of 12C data on BMS boards.
Automated Data Logging: Automatically writes essential production data, including the production date and serial number, ensuring accurate traceability.
PCM Calibration: Provides accurate calibration of Power Control Modules (PCM) for better BMS performance.

99096 BMS Board Test Fixture

The 99096 BMS Board Test Fixture is a precision tool designed for testing Battery Management System boards. It ensures accurate and efficient testing, providing secure connections and stable measurements for BMS functionalities.

99093 ATE Test Fixture

The 99093 ATE Test Fixture is designed for Automated Test Equipment (ATE) systems, facilitating high-speed, accurate testing of electronic components and BMS systems. It allows for comprehensive testing, ensuring product quality and reliability.

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The 99094 emulator comes equipped with four channels, each designed to simulate quick charge control signals and voltage combinations. Each channel features a 15-pin interface connector supporting high-throughput production line testing with dual A/B test fixture switching. These connectors are vital for performing accurate tests on quick-charging devices in mass-production environments.

Testing Capabilities and Features:

Comprehensive Protocol Support: This emulator is fully capable of handling various quick charge standards such as Quick Charge 2.0 and 3.0, Pump Express, PE+ 2.0, and USB PD, making it suitable for a broad range of quick charging devices.
Quick Charge 2.0 & 3.0: For QC2.0, the system simulates multiple voltage levels (5V, 9V, 12V, and 20V) and automatically adjusts output based on D+/D- signals to ensure chargers comply with Qualcomm’s fast-charging specifications. In QC3.0, it supports finer voltage increments of 0.2V, which further enhances charging efficiency and reduces heat generation.
Pump Express (PE) and PE+ 2.0: Supporting MediaTek’s Pump Express protocols, the 99094 can emulate commands that allow precise voltage and current control, offering dynamic voltage adjustment similar to QC3.0. This is critical for reducing charging time while managing heat dissipation.
USB Power Delivery (USB PD): The emulator incorporates support for the USB-PD standard, allowing it to deliver up to 100W (20V @ 5A) of power, suitable for a wide range of devices with varying power needs.

Application and System Integration:

The 6010 ATE (Automatic Test Equipment) solution integrates the 99094 emulator to provide robust testing for various Quick Charger technologies. It can simultaneously control four charger channels, making it ideal for testing multiple products in parallel on production lines.

Pin Assignments:

Each of the four channels in the 99094 emulator features the following key pin configurations:
Pin 1-15: These pins include connections for VBUS, D+, D-, and Control signals (CHA and CHB), supporting dual-channel testing. This configuration ensures optimal control over testing protocols for different quick charging standards.

Advanced Testing Solutions:

High-speed Simulation: The 99094 enables high-speed simulation of quick charge protocols, facilitating rapid testing cycles essential for modern production environments.
Voltage and Current Control: With capabilities to adjust output voltages dynamically, the system supports both continuous mode ramping and step voltage adjustments. This flexibility ensures that all charger types, from basic 5V chargers to advanced 20V Quick Chargers, can be tested for compliance with the relevant specifications.

Key Technical Data:

Channels: 4 independent quick charge emulator channels.
Supported Standards: QC2.0, QC3.0, Pump Express, PE+ 2.0, USB PD.
Connector Type: 15-pin DSUB connector for each channel.
Voltage Levels: Supports voltage adjustments from 5V up to 20V.
Applications: Testing chargers for smartphones, tablets, notebooks, and other mobile devices that support fast charging technologies.

Pin Definitions:

The emulator uses a standardized pin definition setup for each channel:
Pin 1-2: CHB_VBUS, CHB_GND.
Pin 3-4: CHA_VBUS, CHA_GND.
Pin 5-6: CHB_D+, CHB_D-.
Pin 7-10: CHA_D+, CHA_D-, CHB_CC1, CHB_CC2. These configurations provide the flexibility needed for efficient A/B switching in high-throughput environments.

The Prodigit 99094 Quick Charger Emulator is a cutting-edge solution for testing next-generation quick chargers. Its multi-channel design, comprehensive protocol support, and flexible voltage/current control make it an invaluable tool for manufacturers of quick charging devices. Whether testing Qualcomm’s QC standards, MediaTek’s Pump Express, or USB PD protocols, the 99094 ensures fast, accurate testing in both development and production stages.

6000 series (Quick Charger Emulator) Catalog

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Wide Input Voltage Range: Handles fluctuations in input voltage, ensuring stable output to maintain the operation of connected devices.
Precise Voltage Regulation: Provides accurate voltage control, minimizing deviations and protecting sensitive equipment from voltage surges or drops.
Fast Response Time: Quickly adjusts to changes in load and input voltage to maintain consistent output.
Overvoltage and Overcurrent Protection: Built-in safety mechanisms prevent damage to the regulator and connected equipment by automatically responding to voltage spikes and overcurrent conditions.
Durable Design: Engineered for long-term performance, the 5080 Voltage Regulator can withstand harsh environments and extended operational periods.

Specifications:

Model: 5080
Input Voltage Range: Wide input range to accommodate varying power sources.
Output Voltage: Regulated and stable output for critical loads.
Efficiency: High efficiency for optimal energy savings.
Protection Features: Includes overvoltage, overcurrent, and thermal protection for safe operation.

Applications:

Industrial Machinery: Ensures stable power for manufacturing equipment, minimizing downtime due to power fluctuations.
Laboratories: Provides reliable voltage regulation for sensitive scientific instruments.
Telecommunication Systems: Maintains stable power for communication networks and devices, preventing disruptions.
Medical Equipment: Critical in maintaining safe and stable voltage for sensitive medical devices.

Benefits:

Enhanced Equipment Lifespan: By providing consistent voltage, the 5080 Voltage Regulator helps extend the life of connected equipment.
Energy Savings: With its high efficiency, the regulator minimizes energy losses during operation.
Improved System Reliability: Prevents voltage-related malfunctions and damage, ensuring continuous operation.

The 5080 Voltage Regulator is a trusted solution for ensuring stable power delivery in environments where voltage fluctuations could cause operational issues or equipment damage. Its advanced features and safety mechanisms make it a versatile and essential tool in various industries.

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Set-up / Hold-up / Rise / Fall Time Measurement: Measure critical timing parameters for devices under test (DUT), ensuring proper synchronization and performance.
Noise Measurement: Capable of measuring voltage noise up to 20MHz, this feature allows for the detection of high-frequency interference in sensitive circuits.
Ripple Measurement: Measures ripple in voltage and current with a frequency range of 0~100KHz, ensuring accurate detection of unwanted fluctuations.
Over-Shoot Measurement: Analyze voltage and current overshoots with measurement capabilities up to 100KHz, providing insights into transient responses.
Dimming Measurement: Measures dimming response with a bandwidth of 100KHz, supporting testing for dimming controllers or PWM signals.
Optional Interfaces: Includes options for GPIB, RS-232, USB, and LAN, providing flexible connectivity options for integration into automated test environments.

Model Variants:

4034A (4CH): Offers four input channels for simultaneous measurement of voltage noise, ripple, and current overshoot, making it ideal for multi-point testing scenarios.

Measurement Specifications:

Noise Measurement:
Frequency range: Up to 20MHz
Voltage range: 0.6Vp-p / 3Vp-p
Resolution: 1mV
Accuracy: ±2% of reading + 5mV

Ripple Measurement:
Bandwidth: 0~100KHz
Voltage range: 0~80/600 Vdc
Measurement range: 0~3.2/20 Vp-p
Resolution: 0.001/0.01V
Current range: *(1/8F.S.) / (1/2F.S.) Ap-p
Accuracy: ±5% of (Reading + Range)

Timing Measurement:
Set-up/Hold-up/Rise/Fall Time: 1μS / 2μS / 4μS / 8μS / 16μS
Timing range: 50~1000 mS
Accuracy: ±2% of (Reading + Range)

Dimming Measurement:
Bandwidth: 100KHz
Frequency range: 10Hz~35KHz
Resolution: 0.1Hz
Accuracy: ±1% of (Reading + Range)

Overshoot Measurement:
Bandwidth: 0~100KHz
Voltage range: 0~80/600 Vdc
Current range: *(1/8F.S.) / (1/2F.S.) Adc
Resolution: 0.001/0.01A
Accuracy: ±5% of (Reading + Range)

Optional Features:

Connectivity Options: GPIB, RS-232, USB, and LAN cards for advanced communication and integration with automated test systems.

Applications:

The 4034A Noise and Timing Analyzer Module is suitable for a wide range of applications, including:
Power electronics testing
Voltage and current ripple measurement
Timing analysis for power supplies and converters
Dimming measurement in lighting systems
Transient response analysis for voltage and current overshoots

This high-precision analyzer is a versatile solution for testing complex electrical systems, offering comprehensive analysis capabilities across multiple domains.

4034A Noise and Timing Analyzer Module Catalog

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Set-Up/Hold-Up/Rise/Fall Time Measurement: Measures critical timing characteristics for assessing system performance.
Noise Measurement: Capable of detecting noise levels up to 20 MHz for high-frequency applications.
Ripple Measurement: Measures voltage and current ripple in the range of 0~100 KHz.
Over-Shoot Measurement: Detects voltage and current overshoot in sensitive electronic systems.
Dimming Measurement: Specialized in dimming control testing, with frequency measurement up to 100 KHz.
Multiple Channel Configurations: Available in 1-channel, 2-channel, and 4-channel versions, providing flexibility for different testing scenarios.

Model Configurations:

4034-1 (1CH): Single-channel measurement capability.
4034-2 (2CH): Dual-channel configuration for comparative testing.
4034 (4CH): Four-channel version for simultaneous multi-point analysis.

Specifications:

Applications:

Power Supply Testing: Ideal for analyzing power supply noise, ripple, and timing characteristics.
LED Dimming Systems: Precise dimming measurement for lighting control systems.
Embedded Systems: Measures timing and overshoot characteristics in embedded electronics.
R&D and Quality Control: Ensures high performance and reliability of electronic systems through detailed noise and timing analysis.

Benefits:

Comprehensive Measurement Capabilities: The 4034 series provides full-spectrum analysis of noise, timing, ripple, and overshoot, ensuring that every aspect of electronic performance is measured.
Scalability: Choose from 1-channel, 2-channel, or 4-channel models to suit different testing needs, from simple measurements to complex multi-point analysis.
High Precision: Ensures accurate results with tight measurement tolerances, making it a reliable tool for quality assurance and research purposes.

4034 Noise and Timing Analyzer Module Catalog

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High Precision Measurement: Provides accurate noise and timing measurements with high resolution and minimal distortion.
Single and Dual Channel Options: The 4031 offers a single-channel measurement, while the 4032 includes two channels for comparative analysis of multiple signals.
Real-Time Analysis: Supports real-time data processing and visualization, ensuring immediate feedback on measurements.
Wide Frequency Range: Capable of analyzing signals from DC to high frequencies, accommodating a broad range of applications.
Built-In Storage: Stores measurement data for later retrieval, facilitating thorough analysis and reporting.
User-Friendly Interface: Intuitive controls and a graphical display streamline operation, reducing setup time.
Flexible Input Options: Compatible with a variety of signal types, including AC, DC, and pulse inputs.

Specifications:

Applications:

Telecommunications Testing: Analyzing noise characteristics and timing in communication devices.
Audio Quality Assessment: Measuring noise levels and timing jitter in audio equipment.
Research and Development: Evaluating electronic components and systems in laboratory settings.
Embedded System Testing: Ensuring proper performance and noise levels in embedded systems.

Benefits:

Versatile Measurement Capabilities: Suitable for various applications due to its wide range of measurement functions.
Enhanced Analysis: The dual-channel capability of the 4032 allows for side-by-side comparison of signals, increasing analytical depth.
Robust Design: Built for durability, making it suitable for both laboratory and field environments.

The post 4031 / 4032 Noise and Timing Analyzer Module (1CH/2CH) first appeared on Westek Electronics.

Measurement Capabilities:
Measures AC/DC voltage, current, power, power factor, and frequency.
Inrush current measurement capabilities to capture peak current during device startup.
Voltage and Current Ranges:
Voltage: 30 / 305 Vrms (AC), 40 / 400 Vdc (DC)
Current: Options for various ranges including 0.02 / 0.2 / 2 / 20 Arms, and 200 Arms for inrush; 0.02 / 0.2 / 2 / 20 Adc, and 200 Adc for inrush.
Multi-Channel Support:
Configurable with 1 to 4 channels, allowing simultaneous measurements from multiple units.
Advanced Processing:
Utilizes high-speed 12-bit A/D converters and a 16-bit processor for rapid and accurate data acquisition.
Built-in Filtering:
An internal low-pass filter (50kHz) helps to eliminate high-frequency noise, ensuring measurement accuracy.
Programmable Features:
Programmable meter update rates and inrush delay/period settings (0–99.9 ms / 0.1–99.9 s).
User Interface:
Easy-to-navigate interface with real-time monitoring and visualization of waveforms.
Data Storage and Export:
Stores measurement results and can export data in CSV format for easy integration with spreadsheets and analysis tools.

Specifications:

Applications:

Testing and Evaluation: Ideal for testing AC/DC power supplies, adapters, chargers, LED drivers, and DC/DC converters.
Power Quality Analysis: Used in analyzing the performance and efficiency of various power supply units, including uninterruptible power supplies (UPS) and voltage regulators (AVR).
Research and Development: Suitable for laboratories and R&D environments focusing on energy measurement and device performance assessment.

The 4013A AC/DC Digitizing Power Meter combines advanced measurement capabilities, multi-channel support, and user-friendly operation, making it an essential tool for professionals involved in electrical testing and analysis. With its robust features and precise measurement capabilities, the 4013A is designed to meet the demands of modern testing applications in various industries.

4013a Digitizing Power Meter Catalog

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Comprehensive Testing Modes:
Charge Test: Evaluates the battery’s charging performance under specified conditions.
CP-Charge Test: Conducts constant current charging tests for accurate assessment.
Discharge Test: Measures battery discharge characteristics.
Capability Test (AH): Determines battery capacity in Ampere-Hours (AH).
Power Consumption Test (KWH): Analyzes energy consumption and efficiency.
Cycle Life Test: Assesses the longevity and durability of batteries through repeated charge-discharge cycles.
User-Defined Test Steps: Customize test procedures with up to 100 programmable steps to meet specific requirements.
Real-Time Monitoring: Visual representation of test progress and live monitoring of voltage, current, power, energy (KWH), capacity (AH), temperature, and reference voltage.
Data Storage and Reporting: Test results are stored in a database and can be exported to Excel in CSV format for further analysis. The system automatically separates data exceeding 32,000 entries for seamless reporting.
Safety Features:
Adjustable stop current during charging to prevent overcharging.
Configurable stop voltage during discharging to avoid battery damage from over-discharging.
Mode Selection: Flexible operation with modes including Charge, Discharge, Suspend, FOR, and LOOP.

Specifications:

Measurement Capabilities:
Voltage
Current
Power
Energy (KWH)
Capacity (AH)
Temperature
Reference Voltage
Accuracy: High precision in time measurement and data collection, ensuring reliable test outcomes.

Hardware Components:

PC Interface: Centralized control for easy operation and monitoring of tests.
Temperature Meter: Monitors the temperature of the battery during testing for safety and performance assessment.
DC Power Supply: Supplies the necessary power for charge and discharge tests.
DC Load: Simulates battery load conditions during discharge testing.
Communication Interfaces: RS-232 ports for data transfer and integration with external systems.

Testing Procedures:

System Setup: Configure the test parameters and connect the necessary hardware.
Test Execution: Initiate tests and monitor progress in real-time through the user-friendly interface.
Review Test Records: Access previous test data for analysis and comparison.
Connection Setup: Ensure all components are correctly connected for optimal performance.
Data Review: Analyze the collected data post-test for performance insights and reporting.

Visual Interface:

Start Screen: User-friendly dashboard displaying current test status and quick access to various functionalities.
Real-Time Waveform Monitoring: Visualization of test parameters in real-time, allowing immediate analysis of battery behavior during testing.
Test Example Configuration: Predefined test scenarios that can be quickly loaded for standard testing conditions.

Applications:

The ATE 9841 Battery Charge and Discharge Test System is suitable for:

Battery manufacturers for quality assurance and development.
Research institutions focusing on battery technology advancements.
Automotive industries assessing electric vehicle battery performance.
Any applications requiring reliable battery testing and validation.

9841 Battery Charge and Discharge Test System Catalog

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Multi-Channel Testing: Supports simultaneous testing of multiple battery management systems, improving efficiency and throughput.
High Precision Measurement: Equipped with high-resolution measurement capabilities to ensure accurate data collection and analysis.
Flexible Configuration: Modular design allows for tailored configurations based on specific testing needs.
User-Friendly Interface: Operates on a Windows-based platform with intuitive software for easy setup and operation.
Comprehensive Safety Testing: Facilitates rigorous safety assessments to comply with industry standards.

Software Features:

The software suite provided with the 6020 BMS Test System offers:
Custom Test Profiles: Ability to create and save custom test profiles tailored to specific BMS testing requirements.
Data Logging: Continuous logging of test data for real-time analysis and reporting.
Graphical User Interface (GUI): Easy navigation through a user-friendly GUI for setup, monitoring, and data visualization.
Remote Control: Support for remote operation and monitoring, allowing for flexible testing environments.
Reporting Tools: Automated report generation summarizing test results, performance metrics, and compliance.

Configurations:

The 6020 BMS Test System is available in several configurations to suit different testing environments and requirements:

Basic Configuration

Components:
Mainframe
Basic Load Modules
Power Supply Unit (PSU)
Testing Capabilities:
Voltage Measurement
Current Measurement
Basic Communication Protocol Testing (CAN, RS-485)

Standard Configuration

Components:
All Basic Configuration components
Advanced Load Modules
Precision Power Supply
Precision Power Supply
Enhanced Testing Capabilities:
State of Charge (SOC) and State of Health (SOH) Assessment
Extended Communication Protocol Support
Thermal Management Testing

Advanced Configuration

Components:
All Standard Configuration components
Modular Test Fixtures for various battery packs
Environmental Chamber (optional)
Expanded Testing Capabilities:
Comprehensive SOC and SOH Tests
Lifecycle Testing and Battery Cycling
Advanced Communication Protocols (e.g., I2C, SPI)

Test Capabilities:

The 6020 BMS Test System is capable of performing a wide range of tests, including but not limited to:
Voltage and Current Testing: Accurate measurement of battery pack voltage and current for performance validation.
Thermal Testing: Assessing thermal management strategies and battery behavior under temperature variations.
Safety Testing: Evaluating protection mechanisms, including over-voltage, under-voltage, over-current, and short-circuit tests.
Communication Testing: Verifying communication protocols to ensure reliable data exchange between the battery management system and other components.
Cycle Life Testing: Assessing battery longevity and performance degradation over repeated charge-discharge cycles.

Equipment List:

Basic Configuration Equipment
Mainframe: 6020 BMS Test System Mainframe
Load Modules: Basic Load Modules for voltage and current testing
Power Supply Unit: Adjustable PSU for powering tests

Standard Configuration Equipment
Mainframe: 6020 BMS Test System Mainframe
Load Modules: Advanced Load Modules for dynamic testing
Power Supply: High Precision PSU
Communication Interface: Protocol analyzers for testing CAN and RS-485 communication

Advanced Configuration Equipment
Mainframe: 6020 BMS Test System Mainframe
Load Modules: Modular Test Fixtures for diverse battery pack configurations
Power Supply: High Precision PSU
Environmental Chamber: Optional for temperature-controlled testing
Advanced Communication Interface: Multi-protocol communication support (I2C, SPI)

System Specifications:

Operating Environment: Compatible with Windows 7 or higher.
PC Requirements:
CPU: i5-3470 (3.2GHz) or faster
RAM: 8GB or higher
Storage: 500GB SSD or larger
Monitor: 22″ or larger with a minimum resolution of 1920×1080
Interface: High-Speed USB or RS-232 connections for data transfer.

Applications:

The 6020 BMS Test System is ideal for various applications, including:
Electric Vehicle Battery Management System Testing
Energy Storage System Validation
Development and R&D for Battery Technology
Quality Control in Battery Manufacturing
Safety Assessments for Consumer Electronics

6020 BMS TEST SYSTEM Catalog

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